JOB SUMMARY This position is in the Engineering and Reliability Department and reports to the Engineering and Reliability Manager. Plant refrigeration system reliability engineer:
- Provides guidance on refrigeration equipment design.
- Drive continuous improvement of refrigeration equipment reliability.
- Develops 5-year capital plan for refrigeration equipment.
- Perform Failure Mode and Effects Analysis (FMEA) and Root Cause Analysis (RCA) for refrigeration equipment.
- In conjunction with Capital Project team, Process and Production Engineers implement refrigeration system improvement projects.
- Support other plant reliability initiatives as needed.
- Supports Arkema Clear Lake Mechanical Integrity, Maintenance, Operations, Turnaround, Capital Project, Process Technology, and HES teams.
- Accountable for interaction in a team environment and works closely with plant personnel and contractors.
- Must provide metrics and accountability driven leadership and show a high degree of self-motivation and initiatives.
ESSENTIAL DUTIES & RESPONSIBILITIES
- Daily refrigeration system reliability activities - 40%
- Leadership- accountability for development, implementation, and continuous improvement of the Clear Lake Plant refrigeration equipment reliability program to become model for other plants in Coating Solutions Platform
- Responsible for establishing appropriate team to set targets and continuously improve for refrigeration equipment reliability to ensure static equipment reliability is managed at acceptable risk levels.
- Drive refrigeration equipment reliability program to ensure timely completion of the action items and incident investigations due to fixed equipment failure.
- Communication -5%
- As part of corporate CFME pool of resources, facilitate refrigeration equipment reliability Best Practice Sharing across Arkema North America (where appropriate)
- Works effectively with several cross-functional teams and communicating effectively with all levels of the organization.
- Accountable to assist plant management in establishing an acceptable level of risk for refrigeration equipment reliability across the plant.
- Provides strategic insight to the site refrigeration equipment annual operating cost, strategic plan, and capital budget.
- Being the recognized expert of refrigeration equipment reliability, standards, and maintenance
- Accountable for communication of refrigeration equipment reliability status to appropriate stakeholders
- Failure Analysis - 15%
- Leadership accountability to ensure that data collected is accurate and addresses the appropriate failure modes for refrigeration equipment at the facility.
- Responsible to ensure that adequate resources are available to perform any required fitness for service evaluations or failure analyses.
- Provide management team with well written and oral presentations with necessary information and supporting analysis to make appropriate business decisions.
- Develop/approve equipment repairs per local/national codes and RAGAGEPs.
- Evaluate failure areas to propose material of construction and other design changes to be used in the capital plan- 5%
- Leadership accountability to ensure that procedures are in place to define static equipment reliability strategies based on evaluated or expected risk.
- Utilizing proper Arkema documentation systems as the location for all records in static equipment reliability program
- HES Support and MOC Action Items - 5%
- HSE responsibilities include but are not restricted to those outlined in Leadership expectations such as reporting any incident in a timely manner.
- Ensuring safe procedures and processes followed by all team members.
- Championing continuous improvement for the department in all areas of HES
- Ensure static equipment reliability program meets/exceeds local/national regulatory compliance/RAGAGEPs.
- Plant Support - 30%
- Provide input into the plant fixed and capital budgets to ensure refrigeration equipment improvement plans are budgeted.
- Accountable to ensure equipment reliability falling below acceptable level is mitigated in a timely fashion.
- Fostering a productive working relationship between Engineering and Reliability, production, maintenance, HES, and process technology departments.
- Developing an effective look ahead program to manage refrigeration equipment reliability and integrate into Turnaround (TAR) planning and capital project budgeting.
Minimum Qualifications and Education Required |
Min Years of Experience |
- Minimum 5-year experience in Chemical or Petrochemical Manufacturing environment.
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Education and area of focus |
- Minimum-BS Degree in Mechanical engineering
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Certifications/Trainings: |
- API 510, 570, 571, 653, or 936 certification is a plus.
- Prior Absorption Refrigeration Units and Mechanical Refrigeration Units experience is a plus.
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Competencies -Knowledge Skills & Abilities (KSAs) |
- Knowledge of applicable RAGAGEPs including ASME, API, ASTM
- Plant Condition Management Software (PCMS) and SAP experience is plus.
- Excellent verbal and written communication skills.
- Motivated self-starter.
- Strong interpersonal, technical and leadership skills are required.
- Ability to operate with a high degree of autonomy and self-reliance.
- Strong leadership and work ethic.
- Ability to work cooperatively with others.
- Ability to communicate effectively with all levels of the organization.
- Demonstrates initiative, personal drive and accountability.
- Demonstrated leadership, learning and development skills.
- Effectively interface with manufacturing, engineering, and other cross-functional teams
- Strong interpersonal skills and the ability to solve problems and present solutions.
- Ability to influence without formal authority.
- Good written and oral communication skills to interface with operations and maintenance personnel
- Ability to follow maintenance procedures for equipment.
- Ability to read, understand and utilize equipment drawings and P&ID's
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HES Requirement - All Jobs |
- Supports the site HES policy and complies with all regulatory and internal requirements.
- Participates in HES activities provided by site management and Arkema Inc. (e.g., Behavioral Base Safety, SafeStart, etc.)
- Supports and promotes the reporting of all health, safety, environmental, near-miss, accident, or injury incidents
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